For non-engineers · Out now on Amazon

How a Tesla Works

A field guide to the machine, for the curious non-engineer. The most talked-about car of the century, quietly opened up — one part at a time.

Book cover: How a Tesla Works — For Non-Engineers, by Jiri Kosek. A black Tesla on a coastal road at sunset.
The gap on the shelf

There's a strange hole in the middle of the bookshelf.

On one side sit the Tesla books — about money, personalities, share prices and factory drama, and almost nothing about the machine. On the other sit the engineering textbooks, priced like a small kitchen appliance, three pages in and already deep in a differential equation before anyone has explained why you should care.

And in between: nothing. There is no book for the person who does not want to build an electric car — but very much wants to understand one.

This is that book.

Why does an electric car get by with a single gear, when the one in your driveway needs six? How can lifting your foot off the pedal slow two tons of car — and shove energy back into the battery as it does? How does a car with no engine still warm you on a freezing morning by running a refrigerator in reverse?

Inside the machine

Five things you'll never un-see.

02 / Storing the energy

Inside a Single Cell

Shrink to the size of a grain of salt and climb inside a Tesla's battery cell: no flame, no moving parts, just a place of almost unbearable tidiness. The energy isn't stored in fire or pressure — but in position.

05 / The heart with no beat

The Motor

A machine with, depending how you count, exactly one moving part. Smaller than a carry-on suitcase, it spins from stillness to 18,000 rpm and back in the time it takes to read this — an idea that waited 150 years for its battery.

07 / Managing heat

The Heat Pump

It breaks the one-to-one rule of electric heating, giving back three units of warmth for every one it spends. It isn't making heat — it's moving it, conjuring warmth from a freezing morning that seems to have none to give.

20 / Building it

Gigacasting

A machine the size of a small house clamps a mould shut with thousands of tons of force and pours in molten aluminium. Out comes a car's entire underbody — dozens of welded parts replaced by a single piece, cast like a toy soldier.

18 / Thinking in real time

Full Self-Driving

Deep in the car sits a chip Tesla designed from scratch to do one job: turn a torrent of camera video, dozens of times a second, into an understanding of the world — that's a lane, that's a cyclist, that's a child about to step off the curb. It runs neural networks that were taught, not programmed — and the book tells you, plainly, what "Full Self-Driving" really does and doesn't do.

The full field guide

Twenty-three chapters, cover to cover.

From a single lithium-ion cell to a car that tries to drive itself — the whole machine, in order.

Part I · A Different Kind of Machine
01The car that deletes the engine
Part II · Storing the Energy
02Inside a single cell
03From cell to pack
Part III · Turning Energy Into Motion
04The inverter
05The motor
06Motion management
Part IV · Managing Heat
07Heat as enemy and resource
Part V · The Electrical Backbone
08Two voltages, one car
09Zonal architecture and the disappearing fuse box
10The nervous system
Part VI · Filling It Up
11Charging, demystified
Part VII · Air, Road, and Chassis
12Fighting the air
13Where rubber meets road
14Chassis and control
Part VIII · The Car as a Computer
15Three computers, three jobs
16Software-defined driving
Part IX · Perception and Autonomy
17What the car sees
18Thinking in real time
Part X · Surviving the Crash
19Safety by architecture
Part XI · Building It
20Manufacturing as engineering
21The end of the life
Part XII · The Whole Car
22Everything talking to everything
23What comes next
Read a page

The closest thing to something for nothing.

Excerpt — 6.2 Regenerative Braking

Every time an ordinary car slows down, it commits a small act of waste so routine that no one thinks about it. To slow down it must get rid of its energy of motion, and a friction brake does this by clamping pads onto a spinning disc, turning that energy into heat that simply blows away into the air. All that fuel, all that effort to get moving, is scrubbed off as warmth on a brake disc and lost forever. A gasoline car throws away its speed, quite literally, as hot air.

An electric car does not have to. And the reason is the single most satisfying fact about electric motors: a motor and a generator are the same machine. Feed electricity in and it produces rotation; force it to rotate and it produces electricity. So when an electric car wants to slow down, it simply tells the inverter to run the motor as a generator — letting the wheels, still turning with the car's momentum, spin the motor and be resisted in doing so. The energy of that slowing, instead of becoming waste heat, becomes electricity that flows back into the battery.

The elegance is total. The very same device that spent battery energy to speed the car up now refills the battery as the car slows down. The motor pushes, then catches.

From How a Tesla Works — Part III, Motion Management

What's between the covers

A whole car, taken apart in plain language.

23
Chapters
95k+
Words
0
Equations
Model 3/Y
The reference car
How a Tesla Works, front cover.

The next one that glides silently past you, you'll know exactly what's going on inside.

For the curious reader, for Tesla owners, and for anyone weighing an EV who wants to understand what they'd be buying.